Mix Metal Thermal Stabilizer from Palm Fatty Acid Distillate
Abstract
Polyvinyl chloride (PVC) is a widely utilized material across various fields; however, it is prone to thermal degradation, even at temperatures as low as 70°C. To enhance its thermal stability, the addition of thermal stabilizers is essential. Mixed metal stabilizers are among the most environmentally friendly and effective options, composed of carboxylate acids and a combination of alkaline earth and transition metals. This study aims to synthesize a Ca/Zn-based mixed metal stabilizer using Palm Fatty Acid Distillate (PFAD), a locally available raw material with significant potential as a source of carboxylate acid. The synthesized stabilizer, termed "Ca/Zn palmat," utilizes calcium (Ca) and zinc (Zn), chosen for their non-toxic properties. FTIR analysis confirmed the successful formation of Ca/Zn carboxylate groups from PFAD. The optimal Ca:Zn ratio was determined to be 4:1, providing a PVC stability time of approximately 15 minutes based on the Congo red test. The ideal stabilizer dosage was found to be 7 phr (parts per hundred resin). Furthermore, the addition of pentaerythritol as a co-stabilizer demonstrated a synergistic effect, significantly enhancing the thermal stability of PVC
Keywords
Full Text:
PDFReferences
Balköse, D., Gökçel, H. İ., & Göktepe, S. E. (2001). Synergism of Ca/Zn soaps in poly (vinyl chloride) thermal stability. European polymer journal, 37(6), 1191-1197.
Czako, E., Vymazal, Z., Volka, K., Stibor, I., & Štěpek, J. (1979). Effect of stabilizers in the thermal treatment of PVC—VI. An IR spectroscopic study of the stabilization of PVC with Ba and Cd stearates. European Polymer Journal, 15(1), 81-85.
Fang, L., Song, Y., Zhu, X., & Zheng, Q. (2009). Influence of lanthanum stearate as a co-stabilizer on stabilization efficiency of calcium/zinc stabilizers to polyvinyl chloride. Polymer degradation and stability, 94(5), 845-850.
Gonen, M., Balkose, D., Inal, F. İ. K. R. E. T., & Ulku, S. (2005). Zinc stearate production by precipitation and fusion processes. Industrial & Engineering Chemistry Research, 44(6), 1627-1633.
Gonen, M., Ozturk, S., Balkose, D., Okur, S., & Ulku, S. (2010). Preparation and characterization of calcium stearate powders and films prepared by precipitation and Langmuir− Blodgett techniques. Industrial & engineering chemistry research, 49(4), 1732-1736.
Li, M., Wang, M., Li, S., Huang, K., Mao, W., & Xia, J. (2017). Effects of preparation methods of mixed calcium and zinc thermal stabilizers derived from dimer fatty acid and tung-oil based C22 triacid on properties of PVC. Polish Journal of Chemical Technology, 19(2), 78-87.
Li, M., Zhang, J., Huang, K., Li, S., Jiang, J., & Xia, J. (2014). Mixed calcium and zinc salts of dicarboxylic acids derived from rosin and dipentene: preparation and thermal stabilization for PVC. RSC advances, 4(108), 63576-63585.
Li, S., & Yao, Y. (2011). Effect of thermal stabilizers composed of zinc barbiturate and calcium stearate for rigid poly (vinyl chloride). Polymer degradation and stability, 96(4), 637-641.
Liu, H., Li, D., Li, R., Sun, H., Zhang, Y., Zhang, L., & Zhao, P. (2018). Synthesis of pentaerythritol stearate ester‐based zinc alkoxide and its synergistic effect with calcium stearate and zinc stearate on PVC thermal stability. Journal of Vinyl and Additive Technology, 24(4), 314-323.
Patrick, S. (2004). PVC compounds and processing (Vol. 15, No. 3). Rapra Technology.
Xu, Z. P., Saha, S. K., Braterman, P. S., & D'Souza, N. (2006). The effect of Zn, Al layered double hydroxide on thermal decomposition of poly (vinyl chloride). Polymer degradation and stability, 91(12), 3237-3244.
Putrawan, I. D. G. A., Indarto, A., & Octavia, Y. (2022). Thermal stabilization of polyvinyl chloride by calcium and zinc carboxylates derived from byproduct of palm oil refining. Heliyon, 8(8).
Ping, B. T. Y., & Yusof, M. (2009). Characteristics and properties of fatty acid distillates from palm oil. Oil Palm Bulletin, 59(November), 5-11.
Volka, K., Vymazal, Z., Stavek, J., & Seidl, V. (1982). Effect of stabilizers in the thermal treatment of PVC—XII.: An IR spectroscopic study of the complexation of Na and Zn stearates in PVC. European Polymer Journal, 18(3), 219-222.
Vymazal, Z., Volka, K., Sabaa, M. W., & Vymazalova, Z. (1983). Effect of stabilizers in the thermal treatment of PVC—XIII: Study of the stabilization efficiency of combinations of BA and ZN stearates in PVC. European Polymer Journal, 19(1), 63-69.
Wang, M., Xia, J., Jiang, J., Li, S., Huang, K., Mao, W., & Li, M. (2016). A novel liquid Ca/Zn thermal stabilizer synthesized from tung-maleic anhydride and its effects on thermal stability and mechanical properties of PVC. Polymer Degradation and Stability, 133, 136-143.
Wang, M., Song, X., Jiang, J., Xia, J., Li, S., & Li, M. (2017). Excellent hydroxyl and nitrogen rich groups-containing tung-oil-based Ca/Zn and polyol stabilizers for enhanced thermal stability of PVC. Thermochimica Acta, 658, 84-92.
Zhang, J., Li, D., Fu, M., Zhang, Y., Zhang, L., & Zhao, P. (2016). Synergistic effect of adipic acid pentaerythritol ester with calcium and zinc stearates on poly (vinyl chloride) thermal stability. Journal of Vinyl and Additive Technology, 22(3), 293-299.
DOI: https://doi.org/10.31315/eksergi.v22i1.12656
Refbacks
- There are currently no refbacks.
Article Metrics
Metrics powered by PLOS ALM
Eksergi p-ISSN 1410-394X, e-ISSN 2460-8203, is published by "Prodi Teknik Kimia UPN Veteran Yogyakarta".
Contact Jl. SWK 104 (Lingkar Utara) Condong catur Sleman Yogyakarta
Eksergi by http://jurnal.upnyk.ac.id/index.php/eksergi/index/ is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.